A friend is in the middle of his first build and has hit a glitch. He obtained a pile of parts and RHS plate, maybe it was ORF, I'm not sure, and launched into his semi-build. All went pretty well, including the riveting until he tried an initial assembly.
In an unpleasant surprise he discovered that this 80% plate might actually have only been 70%. All of the required machining seems done except for the 2.5 inch long horizontal slot that captures one of the two protrusions that stick out from the sides of the trigger box. Uh-oh!
Initial thoughts were - destroy the rivets, pull the plate and add the slot and start again (painful even to contemplate), painstakingly try to manufacture the slot while its assembled into a box (another nightmare of trial and error fitting and filing) or grind off the right side trigger box protrusion.
He continues to mull these options over. These protrusions seem to help hold the trigger box in place and possible react some trigger pull or bolt imparted loads. Either way, I noticed that the spring loaded trigger box push pin on the right side seems to probably take most of the loads anyhow, if any are encountered. I also notice that the lower edge of the RHS plate thickened semi region creates a shelf right above the RHS of the trigger box, capturing it.
So, may be this guy can just cut off the trigger box right side protrusion and the above remaining features will allow things to work ok.
My friend is a novice 1919 person and, as you can tell, I've never tackled one. I still hope to shoot this one soon.
Can anyone guide him out of this trauma? I think he was tearing up for a second.
Regards,
In an unpleasant surprise he discovered that this 80% plate might actually have only been 70%. All of the required machining seems done except for the 2.5 inch long horizontal slot that captures one of the two protrusions that stick out from the sides of the trigger box. Uh-oh!
Initial thoughts were - destroy the rivets, pull the plate and add the slot and start again (painful even to contemplate), painstakingly try to manufacture the slot while its assembled into a box (another nightmare of trial and error fitting and filing) or grind off the right side trigger box protrusion.
He continues to mull these options over. These protrusions seem to help hold the trigger box in place and possible react some trigger pull or bolt imparted loads. Either way, I noticed that the spring loaded trigger box push pin on the right side seems to probably take most of the loads anyhow, if any are encountered. I also notice that the lower edge of the RHS plate thickened semi region creates a shelf right above the RHS of the trigger box, capturing it.
So, may be this guy can just cut off the trigger box right side protrusion and the above remaining features will allow things to work ok.
My friend is a novice 1919 person and, as you can tell, I've never tackled one. I still hope to shoot this one soon.
Can anyone guide him out of this trauma? I think he was tearing up for a second.
Regards,